Kee Klamp^® Safety Railing System at Globally Recognized Automobile MNC

Background

A globally recognised automobile manufacturing unit encountered a critical challenge in maintaining compliance with international safety standards for their modular handrails solutions. Their existing contractor struggled to deliver a compliant edge protection system that aligned with the stringent EN (European Standards) and OSHA safety regulations. As safety handrails and guardrail systems play a pivotal role in protecting workers and maintaining operational integrity, finding a robust, fully compliant solution became a top priority for the company.

The Challenge

The main issue lay in the inability of the approved contractor to supply a structural safety railing solution that met the rigorous safety and durability standards expected by our client. This posed significant risks to worker safety and raised concerns about potential non-compliance, which could impact the company’s reputation for quality and global safety leadership. The client needed a reliable modular solution, including galvanised handrails and adaptable handrail systems, that could be seamlessly integrated into their facility while ensuring long-term durability and compliance.

The Solution

Kee Safety provided the perfect solution by introducing their Kee Klamp® industrial safety railing system — a modular handrail solution engineered to not only meet but exceed stringent EN and OSHA safety standards.

Key features of the Kee Klamp® safety railings system include:

1. Hot-dipped galvanized components for longevity and strength
2. Modular design for easy configuration and installation
3. Variety of galvanized steel or aluminum finishes
4. Accommodation for toeboards, in-fill panels, and safety gates
5. Corrosion-resistant proprietary coating
6. Simple installation using hexagon set screws or an Allen key
7. TÜV certified components for strength and quality
8. Manufactured in accordance with BS EN 1562 & BS EN 1563
9. Galvanized to BS 729 (ISO 1461) and ASTM A153 standards

Implementation Process

To demonstrate the effectiveness of their solution, Kee Safety provided a 4-meter mockup for review. This sample was thoroughly examined by both the commercial team of our client and the project team from the contractor.

The review process focused on:

1. Compliance with EN and OSHA standards
2. Overall quality and durability of the system
3. Ease of installation and configuration
4. Compatibility with existing infrastructure

Results and Benefits

The implementation of the Kee Klamp® Structural Slip-on railing system provided several significant benefits for our client:

1. Compliance: The new system fully complied with EN and OSHA standards, reinforcing the client’s commitment to upholding global safety regulations.
2. Enhanced Safety: The robust design and high-quality materials of the Kee Klamp® system significantly improved workplace safety for our client’s employees.
3. Durability: With its hot-dipped galvanised components and corrosion-resistant coating, the system is expected to last for over 30 years, even in challenging Indian conditions.
4. Flexibility: The modular nature of the system allows for easy reconfiguration and adaptation to changing safety needs within the facility.
5. Cost-Effective Installation: The simple slip-on component system eliminated the need for specialised labour or tools, reducing installation costs and time.
6. Quality Assurance: The TÜV certification and rigorous quality control processes provided our client with confidence in the system's reliability and consistency.
7. Brand Protection: By implementing a high-quality safety solution, our client reinforced its reputation for prioritising safety and quality in all aspects of its operations.