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Don’t Fall Through: Protect Skylights with Kee Cover®


Many warehouses, logistics hubs, and manufacturing centres across Southeast Asia install rooftop skylights to let in natural sunlight. This helps reduce electricity costs and creates a brighter work environment. However, these skylights can also pose a serious safety risk.

If someone does not properly protect skylights or if they use fragile materials, the skylights can break under a person’s weight. A worker who accidentally steps on one could fall through the opening. This kind of fall can cause serious injuries or even result in death.

That’s why it’s critical to recognise these risks early. Facility managers must carry out proper risk assessments and act to prevent accidents.One of the most effective ways to do this is by installing reliable roof fall protection systems, such as Kee Cover® rooflight covers. These safety solutions help protect workers who need to access rooftops for maintenance, inspection, or repair work. By taking the right safety steps, companies can meet compliance standards, avoid costly incidents, and most importantly, protect their people.

The Risk of Rooftop Skylights

Rooftop skylights and rooflights are useful for letting in natural light, but they can become dangerous over time. Sun exposure, heavy rain, and ageing materials can slowly weaken these structures. In warehouses, factories, and logistics hubs, workers often go up on the roof to carry out tasks like inspections, cleaning, or equipment servicing. Without proper skylight protection covers, these activities can turn risky.

Even one wrong step can lead to a serious fall if a worker accidentally steps on a fragile skylight. These skylights are not designed to hold a person’s weight, especially if they have become brittle or cracked.

 

Here are some of the most common dangers:

  1. Falls through fragile skylights – A worker stepping on a weak skylight can fall right through it, resulting in severe injury or death.
  2. Tools or debris can damage rooflight covers. Dropped tools or falling debris can crack or puncture rooflights. This makes them more unsafe.
  3. Rainwater can cause weak areas to collapse. Water may collect around skylights or leak through small cracks. Over time, this can rot the structure or lead to a collapse.

These risks are real—and preventable. Installing roof light covers, like Kee Cover® panels, adds safety. They help protect workers and keep rooftop access safe when working at height.

Risk Assessment and Safety Planning for Rooftop Skylights Protection

To prevent rooftop accidents, any facility must carry out a detailed risk assessment of all rooftop skylights. This is the first and most important step in building an effective roof fall protection system.

A proper risk assessment helps facility managers and safety officers:

Step 1: Identify fragile skylights that could easily break under weight.

Step 2: Evaluate the level of fall hazard based on skylight location, condition, and rooftop access frequency.

Step 3: Select the right fall protection solutions to ensure worker safety.

Speak with a fall protection expert or consult your safety manager to identify the most suitable option for your facility. A single damaged can cause a serious accident. It can also harm your business's reputation and operations. Don’t wait for an incident to happen—take action before the risk becomes reality.

During the assessment, it’s important to inspect each skylight or rooflight for signs of ageing, cracks, or damage. Teams should also consider how often workers need to access the rooftop for maintenance, repair, or inspections. If skylights are located in high-traffic areas or near rooftop equipment, they must be covered with skylight protection covers to avoid falls.

By planning ahead and installing roof fall protection systems, companies can meet safety standards. This helps reduce liability and keeps workers safe.

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What is skylight fall protection systems and what are its different types available?

Kee Cover® rooflight covers provide a smart, reliable safety solution for protecting workers from falls through fragile rooftop skylights. This system uses a strong steel mesh panel designed to sit over skylights and rooflights, preventing people, tools, or equipment from falling through.

Our Solution - Kee Cover ® Skylight Fall Protection

 

Types of Kee Cover Models:

Here are some exciting facts and details about there are two types of Kee Cover models, Standard and Raised.

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Kee Cover Standard

The Kee Cover Standard model is the most popular Kee Cover model. It is a versatile and easy-to-install system that is suitable for a wide range of skylight applications.

Exciting facts and details about the Kee Cover Standard model:

  • It is made up of high-strength steel mesh that is hot-dip galvanized for corrosion resistance.
  • It is available in various sizes to fit any skylight.
  • It can be installed on flat, pitched, and curved roofs.
  • It is easy to install and maintain.
  • It is affordable.

Application of Kee Cover Standard Model in the safety solutions industry:

The Kee Cover Standard Model is widely used in the following sectors: -

  1. Construction Sites
  2. Manufacturing Facilities
  3. Warehousing Facilities 
  4. Other sectors such as logistics, hospitality, and retail.To protect workers from falling through skylights
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Kee Cover Raised

The Kee Cover Raised model is a more robust version of the Kee Cover Standard model. It is designed for applications with a high risk of falls from heights, such as roofs with steep slopes or where heavy equipment is used. It also provides a greater distance between the mesh panel and the skylight, which can help to protect the skylight from damage in the event of a fall.

Exciting facts and details about the Kee Cover Raised Model:

  • It is made up of high-strength steel mesh that is denser or thicker than the mesh used in the Kee Cover Standard model.
  • The load-bearing capacity of the Kee Cover Raised is higher than that of the Kee Cover Standard model.

Both the models come up in 1metre and 2metre standard widths.

Applications of Kee Cover Raised Model in the Safety Solutions Industry:

The Kee Cover is vastly used in the following sectors: -

  1. Manufacturing Facilities
  2. Warehousing Facilities
  3. Construction sites
  4. Other sectors include hospitality, logistics, and retail. This is to protect workers working on skylights on roofs with steep slopes or where heavy equipment is used.
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Why Choose Kee Cover® Skylight Protection Covers?

Kee Cover® offers several benefits that make it a leading choice for rooftop fall protection systems in Southeast Asia:

 

  • Kee Cover® panels are perfect for flat or low-pitched rooftops often found in industrial buildings.
  • The system is hot-dip galvanized. This gives it long-lasting performance, even in hot, humid, and rainy climates found in the Far East.
  • Kee Cover® rooflight covers resist corrosion well. This makes them perfect for places with moisture, chemicals, or high heat.
  • The panels are easy to install and cause little disruption to daily work. This lets you improve safety without stopping operations.
  • Kee Cover® works with many roof types and skylight sizes. It is a flexible solution for protecting rooftop skylights.

 

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Testing and Standards

Kee Cover has been tested to the Class B criteria and loadings required in the ACR Red Book Test for Non-Fragility of Roof Assemblies. The test involves a 45Kg (100lbs) weight free falling from a distance of 1.2m (4’) to reach a maximum velocity. Class B rated products ensure the drop mass is retained but some damage to the roof light is permitted.

EN 1873:2014: a European standard specifying the requirements of skylight fall protection systems. It Covers the design, manufacture, testing, and installation of these systems. EN 1873:2014 is a vital standard that specifies the safety requirements of roof access systems. It covers all forms of roof access systems, including ladders, walkways, and platforms.

By applying international safety standards for fragile roofs and skylight protection, businesses can help prevent accidents and protect their workers. These standards provide guidance on the design, manufacture, installation, and inspection of skylight fall protection systems. They also specify the performance requirements for skylight fall protection systems, such as load-bearing capacity and energy absorption capacity.

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Conclusion:

The Kee Cover Standard and Raised Models are safe, reliable, and affordable skylight fall protection systems, ideal for various applications in the Indian safety solutions industry. The choice of model entirely depends on the application's specific needs, such as the type of roof, the height of the fall hazard, and the risk of damage to the skylight.

Kee Cover is the ideal solution if you are looking for safe, reliable, and affordable skylight fall protection systems for your business facility or organization.

 

 

Overview of Kee Cover® Rooflight Fall Protection

Contact one of our safety experts

Kee Safety has been in the fall protection industry for over 80 years and has built a reputation as a leading provider of safety solutions. We work closely with our clients to understand their unique needs and provide customized solutions to meet their specific requirements. You can contact one of our Safety Experts for any of your Fall Protection requirements.
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